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Researchers at the Jenner Institute have developed programmable microcapsules to deliver vaccines in stages, potentially eliminating the need for booster shots and increasing immunisation coverage in hard-to-reach communities.

Man receiving a malaria vaccine

A team of scientists at the Jenner Institute, the Institute of Biomedical Engineering and the Nuffield Department of Orthopaedics, Rheumatology and Musculoskeletal Sciences (NDORMS) have developed an innovative vaccine delivery system that could allow a full course of immunisation to be delivered in just one injection. In preclinical trials, the technology provided strong protection against malaria, matching the efficacy of traditional multi-dose vaccination regimens.

Dr Luca Bau, Senior Researcher from the Institute of Biomedical Engineering, said: ‘Reducing the number of clinic visits needed for full vaccination could make a major difference in communities where healthcare access is limited. Our goal is to help remove the barriers that stand in the way of people benefiting from life-saving medical innovations.’

The findings offer hope for a simpler, more effective approach to immunisation, particularly in regions where access to follow-up healthcare is limited.

The research, published in Science Translational Medicine, addresses a major challenge in global health: ensuring people return for all required vaccine doses. Missed boosters are one of the biggest barriers to achieving full immunisation, leaving millions vulnerable to preventable infectious diseases.

To tackle this, the team developed tiny biodegradable capsules that can be co-injected with the first vaccine dose and programmed to release the booster dose weeks or months later. In a mouse model, this “single shot” strategy using the R21 malaria vaccine protected against the disease nearly as effectively as the standard two-dose schedule.

The microcapsules are made using a patented chip-based microfluidics system that is compatible with existing pharmaceutical production methods. This means the technology can be scaled up rapidly for clinical use and eventual deployment in the field.

Dr Romain Guyon, Post-Doctoral Scientist at the Jenner Institute in the Nuffield Department of Medicine and lead author said: “Our approach solves three of the biggest problems in delayed vaccine delivery: how to make it programmable, injectable, and scalable. The microcapsules are precisely engineered to act as a tiny, timed-release vault, allowing us to dictate exactly when the booster dose is released. We believe this could be a gamechanger not just for malaria but for many other vaccines requiring multiple doses or other complex therapeutic regimens.”

The capsules are made from an approved biodegradable polymer (PLGA) and filled with the R21 malaria vaccine. Once injected, the priming dose works immediately, while the capsules burst within the body to release the booster after a set delay. Researchers were able to fine-tune this delay from two weeks to several months.

The team is now working to adapt the manufacturing process in preparation for early-stage human trials, attracting interest from pharmaceutical partners and global health organisations.

Professor Anita Milicic, Associate Professor at the Jenner Institute, Nuffield Department of Medicine, said: ‘This is the exciting first step in proving that it is possible to administer the full immunisation complement through a single injection. We now turn to the next challenge: adapting and refining the approach for translation into the clinic, towards ultimately delivering a real-world impact.’

If successful, this technology could revolutionise vaccination campaigns, particularly in areas where logistics and healthcare access make booster schedules impractical. With 20.5 million children missing routine vaccinations in 2022 alone, the implications of a truly single-dose vaccine could be enormous.

Professor Eleanor Stride, Statutory Professor of Biomaterials at the Department of Engineering Science and NDORMS said: ‘This has been an extremely exciting project and a great example of how bringing together Engineering and Medical Science can create solutions to global problems. We’re hugely looking forward to taking this to the next stage.’

Read the full paper online: https://www.science.org/doi/10.1126/scitranslmed.adw2256

 

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